Process Development

Designing scalable, high-yield processes for complex biologics and advanced therapies.

BIOLOGICS, GENE & CELL THERAPY

One CDMO for all modalities

HIGH-THROUGHPUT PROCESS DEVELOPMENT

Parallel screening and optimization of critical process parameters

FROM BENCH TO PILOT SCALE

Scale-up from small-scale development to 200 L pilot runs

INTEGRATED USP & DSP DEVELOPMENT

Upstream and downstream development built as one process

BUILT FOR cGMP TRANSFER

Processes developed with scale-up and manufacturing in mind

FORMULATION & STABILITY

Liquid and lyophilized formulations supported by stability studies

Building processes for scale

A successful process must deliver more than performance at small scale. It needs to maintain product quality, remain robust as scale increases, and transfer efficiently into manufacturing.

Our integrated process development capabilities span biologics, gene therapy, and cell therapy, supporting programs from early development through process optimization, characterization, scale-up, and technology transfer.

By connecting process development, analytics, formulation, and cGMP manufacturing within one CDMO, we develop processes with the next stage in mind.

Upstream process development

We develop and optimize upstream processes across mammalian and microbial biologics, using parallel experimentation and process characterization to establish productive, robust, and scalable processes.

Development spans small-scale screening through process characterization and pilot-scale runs up to 200 L, creating a practical bridge from development into cGMP manufacturing.

 

Development infrastructure

Our upstream laboratories combine AMBR250 systems, 40+ bioreactor controllers, and flexible benchtop and single-use bioreactor platforms, providing infrastructure for screening, optimization, characterization, and scale-up.

Capabilities

  • Media and feeding strategy development
  • Process parameter screening and optimization
  • High-throughput and parallel process development
  • Process characterization and scale-up
  • Pilot-scale runs up to 200 L
  • Technology transfer into cGMP manufacturing

Downstream process development

Our downstream teams develop scalable purification processes with product quality, recovery, robustness, and manufacturability considered from the outset.

High-throughput screening and extensive chromatography, filtration, and TFF capabilities enable rapid evaluation and optimization of purification strategies, with upstream and downstream development closely aligned.

 

Development infrastructure

Our downstream laboratories combine high-throughput purification screening, extensive ÄKTA chromatography and TFF capabilities, preparative HPLC, centrifugation, and complementary downstream technologies to support development from initial screening through scale-up.

Capabilities

  • High-throughput purification screening
  • Chromatography development and optimization
  • Filtration and TFF development
  • Optimization for purity, recovery, and yield
  • Process characterization and scale-up
  • Technology transfer into cGMP manufacturing

Gene therapy process development

Our gene therapy process development capabilities span plasmid DNA and viral vectors, connecting upstream production, downstream purification, analytics, scale-up, and cGMP manufacturing within an integrated development environment.

For viral vector programs, development can include transfection optimization, upstream process development, and downstream purification. For plasmid DNA, we develop scalable production and purification processes focused on yield, purity, impurity clearance, and product quality.

Capabilities

  • Plasmid DNA process development
  • AAV and other viral vector process development
  • Transfection and upstream process optimization
  • Downstream purification development
  • Process optimization and characterization
  • Scale-up and technology transfer into cGMP manufacturing

Cell therapy process development

Living cell products require a development approach built around process control, consistency, scalability, and preservation of critical cell attributes.

Our cell therapy platform brings together closed-system technologies, adherent and suspension processing, integrated analytics, digital process monitoring, and cGMP manufacturing infrastructure to support the development and transfer of cell-based manufacturing processes.

Capabilities

  • Cell therapy process development and optimization
  • Closed-system processing
  • Adherent and suspension cell processing
  • Process optimization and scale-up
  • Integrated analytical and QC support
  • Digital process monitoring
  • Technology transfer into cGMP manufacturing

Formulation development

We develop formulations designed to maintain product quality, stability, and performance throughout manufacturing and storage.

Our capabilities include liquid and lyophilized formulation development, systematic formulation screening, analytical characterization, and stability assessment.

Capabilities

  • Liquid and lyophilized formulation development
  • Formulation and excipient screening
  • Stability assessment
  • Pilot-scale formulation development
  • Drug substance and drug product specification support

Frequently asked questions

At what stage can you take on a process development program?

Programs can start with us at early development or enter with an established process. Where development has already been performed elsewhere, we assess the available process and analytical information and define what is needed for optimization, characterization, scale-up, and transfer into cGMP manufacturing.

Our process development capabilities span biologics, gene therapy, and cell therapy. This includes mammalian and microbial biologics, plasmid DNA and viral vectors, alongside dedicated process development capabilities for cell-based therapies.

Yes. Our integrated USP and DSP capabilities allow upstream productivity, product quality, purification performance, recovery, robustness, and scalability to be considered together throughout development.

Yes. An incoming process does not need to be manufacturing-ready. Depending on program needs, we can optimize process parameters, media and feeding strategies, productivity, purification performance, recovery, robustness, and scalability before transfer into cGMP manufacturing.

Our development infrastructure spans high-throughput and small-scale systems through pilot-scale upstream runs up to 200 L, supporting process screening, optimization, characterization, scale-up, and preparation for cGMP manufacturing.

Yes. We support plasmid DNA and viral vector process development, including upstream production, transfection optimization, downstream purification, analytics, process characterization, scale-up, and transfer into cGMP manufacturing.

Yes. Our cell therapy platform combines process development, closed-system processing, adherent and suspension technologies, integrated analytics, digital process monitoring, and cGMP manufacturing infrastructure to support cell-based therapy programs from development through manufacturing transfer.

Yes. We develop liquid and lyophilized formulations and integrate formulation screening, analytical characterization, and stability assessment with the broader development program.

Our process development capabilities span Vilnius, Lithuania, and Waltham, Massachusetts, connecting development, analytical, and manufacturing expertise across biologics, gene therapy, and cell therapy programs.

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